TIG Welding a Weathervane

Welding a weathervane photo TIG welding photoA couple of photos from the workshop at the end of last week. The blinding bright light shows me TIG welding an arrow to the bar for a weathervane sail, while the top image shows a bespoke deer weathervane clamped to the workbench ready to weld. It needs to be clamped securely to avoid the heat from the weld warping the design, as this could actually prevent the weathervane from functioning. The bespoke deer design features a fawn as well as the doe and stag, stood in fern based undergrowth. This one has now been electroplated and powder coated, so will be ready for packaging and dispatch this afternoon.

Customers Home Made Weathervane

We’ve just received some photos back from a customer who made their own weathervane as a gift for their in-laws. We were happy to offer advice on some of the key areas of weathervane manufacture, critically the balancing of the sail, in order for it to function correctly.

They had settled on a Labrador design and got in touch as they felt our Labrador weathervane silhouette was just right.  Though we do not supply any of our designs to other manufacturers, as we would have no control over quality and it could damage our reputation, it is always nice to help out DIYers and a weathervane does make a great metalwork project.  In this case the customer was an experienced welder and, being well aware of the importance of rust protection (especially as the finished weathervane was going to be in Cornwall) had already made plans to get the weathervane powder coated, with a zinc primer underneath for additional protection, so clearly the weathervane was always going to be made to a high standard.   All our exterior metalwork is zinc electro-plated and powder coated, so this finish is fairly similar in durability.

At the powder coaters

I think this photo of the finished weathervane speaks for itself, it looks just right on the building and hopefully will continue to be a feature on the horizon for many years to come.

Up in situ

Bespoke Hanging Farm Sign

Workshop photoWe finished welding this bespoke swinging sign yesterday. The design shows two Pygmy goats and a Labrador, the customer’s pets. I’ve tried to show the goats in quite a playful light, reflecting their curious and mischievious personalities, so one has climbed onto a tree stump and the other looks up to him in an inquisitive manner. The Labrador is watching over them, as usual fascinated by what his two companions are up to. It’s great to be able to personalise a hanging sign design to this extent; as well as getting the look of the animals right, from speaking to our customers we can also get an insight into how their animals interact with each other, and allow that to inform the design.

As the sign will be mounted to the top of a chunky gatepost rather than a wall or the side of a post, we’ve produced a different bracket to our standard. We’ve used 50x50mm box section for the vertical, and 30x30mm for the horizonatal bar, so is very sturdy and built to last. The hand forged scroll on top adds to the traditional look of this bespoke hanging farm sign.

Fox Weathervane in the snow

Fox Weathervane ImageA great photo of our Fox weathervane covered in snow, following the very wintery weather we had last week! This is a miniature size weathervane and sits on top of a hexagonal obelisk, a unique and beautiful feature for any garden. We actually produced this piece almost seven years ago, and it still looks as good as it did back then, proving the quality of the finish we use. A fantastic gift for a gardener, as it can be so easily personalised with a bespoke weathervane design to reflect the recipient’s interests.