TIG Welding a Weathervane

Welding a weathervane photo TIG welding photoA couple of photos from the workshop at the end of last week. The blinding bright light shows me TIG welding an arrow to the bar for a weathervane sail, while the top image shows a bespoke deer weathervane clamped to the workbench ready to weld. It needs to be clamped securely to avoid the heat from the weld warping the design, as this could actually prevent the weathervane from functioning. The bespoke deer design features a fawn as well as the doe and stag, stood in fern based undergrowth. This one has now been electroplated and powder coated, so will be ready for packaging and dispatch this afternoon.

Customers Home Made Weathervane

We’ve just received some photos back from a customer who made their own weathervane as a gift for their in-laws. We were happy to offer advice on some of the key areas of weathervane manufacture, critically the balancing of the sail, in order for it to function correctly.

They had settled on a Labrador design and got in touch as they felt our Labrador weathervane silhouette was just right.  Though we do not supply any of our designs to other manufacturers, as we would have no control over quality and it could damage our reputation, it is always nice to help out DIYers and a weathervane does make a great metalwork project.  In this case the customer was an experienced welder and, being well aware of the importance of rust protection (especially as the finished weathervane was going to be in Cornwall) had already made plans to get the weathervane powder coated, with a zinc primer underneath for additional protection, so clearly the weathervane was always going to be made to a high standard.   All our exterior metalwork is zinc electro-plated and powder coated, so this finish is fairly similar in durability.

At the powder coaters

I think this photo of the finished weathervane speaks for itself, it looks just right on the building and hopefully will continue to be a feature on the horizon for many years to come.

Up in situ

Bespoke Hanging Farm Sign

Workshop photoWe finished welding this bespoke swinging sign yesterday. The design shows two Pygmy goats and a Labrador, the customer’s pets. I’ve tried to show the goats in quite a playful light, reflecting their curious and mischievious personalities, so one has climbed onto a tree stump and the other looks up to him in an inquisitive manner. The Labrador is watching over them, as usual fascinated by what his two companions are up to. It’s great to be able to personalise a hanging sign design to this extent; as well as getting the look of the animals right, from speaking to our customers we can also get an insight into how their animals interact with each other, and allow that to inform the design.

As the sign will be mounted to the top of a chunky gatepost rather than a wall or the side of a post, we’ve produced a different bracket to our standard. We’ve used 50x50mm box section for the vertical, and 30x30mm for the horizonatal bar, so is very sturdy and built to last. The hand forged scroll on top adds to the traditional look of this bespoke hanging farm sign.

Fox Weathervane in the snow

Fox Weathervane ImageA great photo of our Fox weathervane covered in snow, following the very wintery weather we had last week! This is a miniature size weathervane and sits on top of a hexagonal obelisk, a unique and beautiful feature for any garden. We actually produced this piece almost seven years ago, and it still looks as good as it did back then, proving the quality of the finish we use. A fantastic gift for a gardener, as it can be so easily personalised with a bespoke weathervane design to reflect the recipient’s interests.

Gifts for Border Collie Owner

hooks imageThis set of hand forged coat hooks features a bespoke laser cut design, created at the end of last year. The dog is based on a photo of the customer’s own working border collie, so it’s a really unique and personalised piece. Because her legs are mostly white, I was initially concerned about the design being too delicate, but with a generous black outline, the profile cut in 3 mm steel and a could of blades of grass supporting at the back, this was not an issue. We love the stance of the Border Collie as she herds the sheep; I think the design feels very life like and fluid. The hooks are forged by hand from 6mm steel bar, with decorative ‘rat’s tail’ ends to prevent clothes snagging.

Apple Tree Sign

Laser Cut Sign photoA stunning laser cut Apple Tree sign we designed and produced recently. The customer specified that she’d like quite a detailed, ornate design, but as the sign would be mounted to a fence, it also needed to be strong enough to withstand accidental damage. The sign is cut in 3 mm steel, and during the design process I took care to make sure that any delicate parts such as unsupported leaves are joined to branches or apples for extra strength, but without affecting the look of the design. Due to the complexity of the design, this took much longer to cut than most of our designs and therefore cost more than the standard signs shown on our website. We love how the house sign has turned out, I think the art nouveau inspired design is truly unique and stands out as a piece of art as well as a functioning house name plate.

Drummer Weathervane

Drummer Weathervane PhotoA Drummer weathervane we designed and manufactured at the end of last year – it’s good to see our range of music themed weathervanes growing. Initially I couldn’t decide whether the image would work better as a side profile or front on, so ended up drawing both and giving the customer the choice; this is what she went for. We felt this design would work better mounted centrally and with a tail at the end, as with the bass drum especially being cut out, there isn’t actually that much surface area to catch the wind, so it functions better this way. A great personalised gift for anyone who plays the drums!

Nature Photographer Weathervane

Weathervane PhotoA bespoke weathervane design we produced at the end of 2017 – we’ve just rediscovered it now while looking through customer photos sent in during 2018 in order to choose the winner of last years’ photo competition. We love how the deep blue sky makes the weathervane stand out! It’s also taken from a great angle, as all the letters are the right way round and the sail has spun so we have a very clear view of the design.

In terms of creating this weathervane design, the main difficulty was the Kingfisher. The customer comissioned this bespoke weathervane for her husband, who is a wildlife photographer. She wanted the bird to be in the image as well as the man taking the photograph, which was tricky because of the difference in size; if the bird was actually to scale it would have been so tiny you wouldn’t have seen it when mounted on the roof. By making the Kingfisher design part of the tail & therefore a seperate component to the photographer profile, we felt he seems as though he is in the foreground, rather than just being a disproportionately large bird, which I think was a risk if we’d made him part of the main laser cut design. A fantastic personalised gift for a wildlife and photography enthusiast!

Basset Hound Weathervane

Basset Hound Weathervane basset hound weathervane photoA Basset Hound weathervane we designed and manufactured at the end of last year. As our designs go, this one was reasonably straightforward as the dog is standing in side profile, though at the research stage we needed to look into specifics of the breed standard to make sure everything was exactly right. After showing the design to the customer we made a few tweaks to get the angle of the tail correct, but other than that we were ready to go with it. This bespoke weathervane was produced for a customer who’s Basset Hound had recently passed away; it’s nice that he is now looking down on the family and makes a lovely tribute to a much missed pet.

Bespoke Weathervane Designs

Weathervane PhotoAnother of the bespoke weathervanes we produced at the end of 2018. The design is based on Edinburgh castle, a landmark local to the customer which dominates the skyline of the city. It was quite a challenging design to create as it’s an absolutely huge castle with loads going on, but the details were difficult to show in silhouette form. The fortress sits at the top of a rocky hill, which I’ve tried to show using small angular cut outs at the base of the design, as if light is reflecting off the surface of some of the rocks. Another thing I found when creating this design was that with the castle being so old, no part of the building is straight; when I began the drawing I used the computer to draw, for example the roof line, which because it was drawn on the computer, was perfectly straight. I was suprised at how odd this made it look! So I ended up following the roof line by hand with my graphics pen, which as I’d done it manually was not perfectly straight, and so far more true to life.

The hikers, shown as if in the foreground walking away from the castle, are a nice detail as it adds a bit of a narrative to the otherwise static design, I think it breaths some life into the scene of this famous 12th century castle. We loved creating this bespoke weathervane as it’s a landmark we know well from trips up north; we hope we have done it justice!