We’ve just produced a set of 16 of these bespoke wedding flower stands for a customer in the midlands. The 6 horseshoes are TIG welded together from the back, and supported by a 75cm length of tube. The base is cut from 5mm steel so there is a decent weight to it, keeping the stand stable. Each floral art stand will sit at the centre of a table, forming a beautiful centrepiece. We’ve also produced a slightly larger pair of these wedding stands with an extra row of four horseshoes; these will be placed either side of the entrance. These flower stands are powder coated silver.
We recently produced this bespoke business sign for a Cattery in South Wales. The design is based on the business logo – to read about how we converted the logo to this striking, contemporary sign, and see photos from our workshop of the making process, check out our earlier blog post on the link below:
The customer has just sent in these photos of the sign insitu, it looks great! The design is very bold and it really stands out from a distance too, which is so important from a business point of view in terms of potential customers noticing you, and new customers being able to find the Cattery. We wish them all the best with their new venture.
A beautiful bespoke swinging sign we’ve produce recently featuring two deer and a barn owl, in a traditional woodland scene. The customer asked us to produce this design because they have just moved into a cottage that backs onto ancient woodland, and they love watching the wildlife there. Sounds Idyllic! Due to our own passion for nature, this was a lovely design to create, we’re really proud of the finished hanging sign; the customer was delighted too.
An interesting project we’ve been working on recently is this sign for a cottage in Cornwall. It is written into the deeds of the house that this sign must remain on the front of the property above the door, and given that it has been up for many years in a coastal location, many parts of the house sign had given in to rust, and the multiple layers of paint had taken away the sharpness of the design. The image below shows a close up of the old sign.Initially the customer had asked us to restore it, but given the fragility of the sign we felt we would be unable to do it justice, so decided it would be best all round to make an exact replica. So the first job was to photograph the sign, upload it onto the computer and trace the design. This was a lot more complex than it sounds, firstly because of the level of detail in the design, and secondly because of how the layers of paint had built up over the decades, some of this detail had been lost and as a result there was a little bit of guesswork involved. But after some minor alterations pointed out by the customer, we were ready to laser cut the house sign design. We’ve used 3mm steel, which is thicker than what was used originally so this should give it a longer lifespan.
The next stage was to fabricate the wavy scrolled border. We’ve used 13x3mm flat bar, which as far as I can tell is what was used initially. Though there was nothing difficult about the shapes we needed to forge, it took a lot of trial and error getting the full length of each piece to be the exact right size to all meet in the corners. I really enjoyed this process as it involved using the oxy propane torch which we don’t often have a reason to play with! We have then drilled holes in the troughs for the rivets to fit through, plus corresponding holes in the hidden square bar frame, before welding all the pieces together and fixing the rivets in place.
Though parts of this job were fiddly and time consuming, we feel we’ve been sucessful in producing a replica that’s as close to the original as is possible. Here is the house sign all welded up and ready to be electroplated and powder coated.And the finished piece, ready for collection!
We’re really proud of this bespoke hand painted Lambretta scooter weathervane we produced back in January. It’s a wedding present for our customer’s daughter as both her and her now husband are big Lambretta fans. When our customer comissioned the weathervane, he provided us with some good quality photographs of the scooter, and also of the couple dressed in their mod style riding clothes so I had a very good idea of what the finished product needed to look like. There’s a huge amount of detail on the bike, all of which I wanted to capture! It was extremely time consuming, but as the photos I worked from were a decent quality, I was able to zoom in and copy it all. The difficulty was in putting the right clothes on the rider and pillion, and getting them in the exact right position, it genuinely did take ages but once we’ve taken on a job we always make sure it’s done to the best of our ability. A fantastic and truly personalised wedding gift, I know the customer is delighted and hope the recipients will be too.
Another totally unique weathervane design to add to our collection! This one depicts a vintage sewing machine with fabric blowing in the wind. Initially the customer contacted us asking to have a lady sat on the bar sewing; this was to be a gift for his sister who is a retired seamstress. I drew the design as described and though we were relatively happy with it, I think having the lady in there made the sewing machine proportionally too small, and it was difficult to get the angle and perspective right where the beautiful detail of the vintage machine was visible while also looking right with the way the lady was sat. So after discussing it with the customer, we opted to just have the sewing machine larger on the weathervane sail, and with some flowing fabric blowing in the wind. The sewing scissors were a later addition suggested by the customer; we tried various ways of fitting them onto the sail, but it never really looked right so we cut four and welded them beneath the letter bars in place of scrolls instead. It’s always a lot of work producing a design that is personalised to this extent, but I’m so glad we persevered with it as it’s so totally unique to the customer, and as the vintage sewing machines are so beautiful it was well worth taking advantage and making the most of this with our design.
We love this bespoke laser cut sign we produced recently! The customer contacted us with a clear idea in mind as to what they wanted their house sign to look like, and so with such a definite brief, the bespoke design was fairly straighforward.The markings on the Giraffe were a little complex to work out, as I’ve actually simplified it quite a bit so the laser cut design wouldn’t be too delicate, but we still wanted it to look realistic and not cartoony. The name Kisima means ‘watering hole’ in Swahili, and though I’m not sure of the significance of this for the customer, I love the design as it’s quite a contemporary style but with a traditional look to it.
A bespoke sign we produced at the end of last year, for the Black Metal Brewery based up in Edinburgh. The laser cut design is based on their logo, so the only bit of design work I needed to do was in amending the text so it could be cut, and the centre of letters like ‘B’ and ‘A’ would be connected rather than just being holes. It’s a metre square, and framed in some chunky box section so has quite a weight to it. The unusual thing about this bespoke brewery sign is that they didn’t want any kind of finish on it – we were just supplying it in bare mild steel. We’ve also added a channel at the bottom of the sign made from 50×50 angle iron; this is because the point of the sign is to set fire to it – we suggested adding the channel to fill with parafin to keep it burning better and for longer. It’s just a bit of a promotional stunt for shows and where possible beer festivals that I think suits their image really well. It will look amazing with the flames licking up the sign & coming through the cut outs of the text and business logo! Durability of this sign is a bit of an unknown as unsuprisingly we’ve never set fire to one of our signs before, but I’d imagine that the heat of the fire will give some level of rust protection, and as it’s cut in 3mm thick steel it shouldn’t get too hot that the more delicate points on the letters melt away. We’re looking forward to seeing how they get on with it!
We’ve just had these excellent photos emailed in by a customer showing their bespoke hanging sign in situ outside their home in Cheshire. We wrote about the design of this swinging sign on a previous blog post (click here to read it) as it features the family’s pet pygmy goats and Labrador. We absolutely love the photos, especially with the colour of the sunset in the background. The design of the bracket was also a custom creation, as it needed to mount to the top of a large gate post, and be strong enough to support the weight of the chunky sign while also having a traditional look and feel to it. We’re really happy with how this project has turned out, as is the customer!
A couple of photos from the workshop at the end of last week. The blinding bright light shows me TIG welding an arrow to the bar for a weathervane sail, while the top image shows a bespoke deer weathervane clamped to the workbench ready to weld. It needs to be clamped securely to avoid the heat from the weld warping the design, as this could actually prevent the weathervane from functioning. The bespoke deer design features a fawn as well as the doe and stag, stood in fern based undergrowth. This one has now been electroplated and powder coated, so will be ready for packaging and dispatch this afternoon.