Bespoke Hanging Farm Sign

Workshop photoWe finished welding this bespoke swinging sign yesterday. The design shows two Pygmy goats and a Labrador, the customer’s pets. I’ve tried to show the goats in quite a playful light, reflecting their curious and mischievious personalities, so one has climbed onto a tree stump and the other looks up to him in an inquisitive manner. The Labrador is watching over them, as usual fascinated by what his two companions are up to. It’s great to be able to personalise a hanging sign design to this extent; as well as getting the look of the animals right, from speaking to our customers we can also get an insight into how their animals interact with each other, and allow that to inform the design.

As the sign will be mounted to the top of a chunky gatepost rather than a wall or the side of a post, we’ve produced a different bracket to our standard. We’ve used 50x50mm box section for the vertical, and 30x30mm for the horizonatal bar, so is very sturdy and built to last. The hand forged scroll on top adds to the traditional look of this bespoke hanging farm sign.

Fox Weathervane in the snow

Fox Weathervane ImageA great photo of our Fox weathervane covered in snow, following the very wintery weather we had last week! This is a miniature size weathervane and sits on top of a hexagonal obelisk, a unique and beautiful feature for any garden. We actually produced this piece almost seven years ago, and it still looks as good as it did back then, proving the quality of the finish we use. A fantastic gift for a gardener, as it can be so easily personalised with a bespoke weathervane design to reflect the recipient’s interests.

Gifts for Border Collie Owner

hooks imageThis set of hand forged coat hooks features a bespoke laser cut design, created at the end of last year. The dog is based on a photo of the customer’s own working border collie, so it’s a really unique and personalised piece. Because her legs are mostly white, I was initially concerned about the design being too delicate, but with a generous black outline, the profile cut in 3 mm steel and a could of blades of grass supporting at the back, this was not an issue. We love the stance of the Border Collie as she herds the sheep; I think the design feels very life like and fluid. The hooks are forged by hand from 6mm steel bar, with decorative ‘rat’s tail’ ends to prevent clothes snagging.

Nature Photographer Weathervane

Weathervane PhotoA bespoke weathervane design we produced at the end of 2017 – we’ve just rediscovered it now while looking through customer photos sent in during 2018 in order to choose the winner of last years’ photo competition. We love how the deep blue sky makes the weathervane stand out! It’s also taken from a great angle, as all the letters are the right way round and the sail has spun so we have a very clear view of the design.

In terms of creating this weathervane design, the main difficulty was the Kingfisher. The customer comissioned this bespoke weathervane for her husband, who is a wildlife photographer. She wanted the bird to be in the image as well as the man taking the photograph, which was tricky because of the difference in size; if the bird was actually to scale it would have been so tiny you wouldn’t have seen it when mounted on the roof. By making the Kingfisher design part of the tail & therefore a seperate component to the photographer profile, we felt he seems as though he is in the foreground, rather than just being a disproportionately large bird, which I think was a risk if we’d made him part of the main laser cut design. A fantastic personalised gift for a wildlife and photography enthusiast!

Bespoke Weathervane Designs

Weathervane PhotoAnother of the bespoke weathervanes we produced at the end of 2018. The design is based on Edinburgh castle, a landmark local to the customer which dominates the skyline of the city. It was quite a challenging design to create as it’s an absolutely huge castle with loads going on, but the details were difficult to show in silhouette form. The fortress sits at the top of a rocky hill, which I’ve tried to show using small angular cut outs at the base of the design, as if light is reflecting off the surface of some of the rocks. Another thing I found when creating this design was that with the castle being so old, no part of the building is straight; when I began the drawing I used the computer to draw, for example the roof line, which because it was drawn on the computer, was perfectly straight. I was suprised at how odd this made it look! So I ended up following the roof line by hand with my graphics pen, which as I’d done it manually was not perfectly straight, and so far more true to life.

The hikers, shown as if in the foreground walking away from the castle, are a nice detail as it adds a bit of a narrative to the otherwise static design, I think it breaths some life into the scene of this famous 12th century castle. We loved creating this bespoke weathervane as it’s a landmark we know well from trips up north; we hope we have done it justice!

Welding a Bespoke Weathervane sail

We designed and produced loads of bespoke weathervanes in the run up to Christmas, so thought we’d write a post showing the process involved in welding the sail. Firstly the bar is cut to size for the weathervane sail and cleaned with the angle grinder, removing any mildscale and dirt that could contaminate the weld. The customer had chosen the Celtic arrow, so this is clamped to the bench along with the bar, making sure they are straight and in line with each other.Weathervane Arrow imageOnce TIG welded on all four sides, the arrow and bar can be left to cool, which in our freezing cold workshop does not take long in December! The Irish Terrier profile is cleaned to remove any burrs from the cutting process, as is the topĀ  of the bar where the profile will be welded. This is then clamped tightly to the bench to ensure it is straight; if it’s leaning to one side the wind will catch the sail & just spin continuously rather than pointing into the wind as it should. Both sides of this are TIG welded.Weathervane in production photoOnce cool, we need to find the balance point on the weathervane sail. Because the arrow is cut from much thicker steel than the Irish Terrier profile, this point is usually somewhere in the centre, though it’s important to be precise or the weathervane won’t function correctly. This point is marked with chalk, and the mildscale cleaned off.weathervane photoA length of tube is now cut to size, and both ends cleaned to remove burrs and any grease or dirt, and finally a light sanding smooths off any grinder marks.Weathervane PhotoThe tube needs to be welded on at exactly 90 degrees, so we use a magnet to hold this angle while it is tacked in place. A set square is used to keep checking the angle as metal has an annoying tendency to pull one way or another as it heats and cools! It also needs to be straight in the other direction so it’s in line with the Irish Terrier profile, otherwise it would lean to one side when mounted & therefore not catch the wind properly. The photo below shows the weathervane sail welded completely, and ready to be zinc electroplated & powdercoated with whichever fixing and letter bar option the customer has chosen.weathervane image

Bespoke Border Collie Sign

Collie Sign PhotoWe designed and produced this beautiful bespoke house sign at the end of last year. The design features our customer’s rust coloured Border Collie lying in side profile, and the top of the oval sign is framed with an ornate Rose and Ivy design. Initially we discussed with the customer having her house name around the top of the sign and the number at the bottom, but with it being quite a long name the letters ended up tiny in order to fit, so we decided against it. The ornate Rose design came about because the dog’s name is Rosie. We think this makes the sign such a unique and personalised piece rather than just having the name, and a piece of wall art in it’s own right as well as being a functional house number sign.

The house sign is cut using a nitrogen shrouded laser in 3 mm steel, and the finish is a layer of zinc electroplate followed by a traditional looking but very hard wearing black powder coat. The customer specified an RAL code to paint Rosie the Collie which closely matches the colour of her coat, this was mixed and painted by hand in outdoor paint.

Hand Forged Hooks

Hand Forged Hooks Pointer HooksOur popular hand forged hooks can be customised with any laser cut design at the top, making them a fantastic personalised gift. We’ve produced loads of variations on both of the designs shown here, including several different breeds of dog, a female gardener, different plants, and the man hunting wearing all sorts of different hats! The hooks themselves are forged from 6mm round bar, with a rats tail end so they won’t snag on any clothes hung on them. The whole piece is powder coated matt black, giving a durable finish with a traditional look.

Bespoke Swinging Farm Sign

Bepsoke Sign photoA great photo of a bespoke swinging sign we produced for ‘Black Rock Farm’. When the customer initially approached us with their design idea, I wasn’t sure how well a large rock would work in silhouette form. I drew some jagged shapes which have worked well as cut outs, highlighting where light hits the rock face, which actually has turned out to be very effective. Rather than having the bracket mounting to the side of the post, as with most of our swinging signs, we suggested having the sign hanging within a frame on top of the post, as the customer had mentioned the location being on the side of a busy main road, and with a large hedge in the background. We felt this different style of hanging bracket would give the sign the extra height it needed to be noticed.

Gifts for Farmers

Collie weathervane photo collie weathervane photosA great personalised gift idea for any farmer with a working Border Collie – these bespoke weathervanes can be cut or painted to match the markings on their dog. All we’d need is a side on photo of the dog and then we can get to work. The stance we’ve drawn the dogs in really shows off their personality, and with them being so customisable, these weathervanes make a truly unique gift. We love the photo above, sent in earlier this year – it’s definitely a strong contender for photo of the year 2018!